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We're here to help.
We have the experience and expertise to deliver high quality service in a fast and cost efficient manner. Our staff is dedicated to solving the challenges you’re facing, achieving customer satisfaction every time. Our attention to detail means no flaw will go unnoticed or uncorrected.
We offer a full range of packaging and cutting solutions from simple foam inserts to complex designs executed by our array of machinery. Our foam solutions will protect items in the most demanding shipping conditions. We’re capable of cutting an extensive list of materials! Visit our Materials page to learn more.
TCH is renowned for providing the highest quality custom foam packaging solutions. We understand that secure and safe packaging can be crucial to the success of your business, no matter its size. We work closely with our clients to ensure that each custom foam fabrication product meets their exact specifications and all of their unique needs. TCH makes complex solutions simple by combining cutting edge technology, innovative products and competitive custom foam fabricator prices. Our team is dedicated to making the process painless, enjoyable and convenient - no one should have to choose between a quality product and convenience. At TCH we focus on formulating successful partnerships with our clients to create long-term solutions that ultimately improve future order cycles, boost productivity and reduce costs. Learn more about our custom cut foam packaging and other custom foam services. Contact TCH today to learn more about foam packaging in Canada and the USA.
Quick Turn-around
TCH is dedicated to provided fast and excellent service. We make sure that our lead times are short so you can quickly get what you need!
Accuracy
Our Waterjet and CNC Router allow for precise cutting of all materials.
Any Material
We can cut any material you need! Get in contact with us to learn more or request a quote.
Custom foam packaging supports a wide range of industries, including electronics, automotive, healthcare, aerospace, and retail. Each sector uses tailored foam inserts to protect sensitive or high-value components during shipping and handling.
Common materials used in custom foam fabrication include polyurethane, polyethylene, crosslink foam, and expanded polystyrene. Material selection depends on performance needs such as shock absorption, anti-static protection, or moisture resistance.
Custom-cut foam packaging is produced using precision techniques like CNC routing, waterjet cutting, and die cutting. These methods allow fabricators to match exact product dimensions and complex shapes for a snug, protective fit.
Yes. Many foam packaging solutions now include recyclable and environmentally friendly materials to meet sustainability targets. Businesses can request green alternatives that maintain performance without compromising environmental standards.
A professional foam fabricator provides tailored protection that generic packaging can’t match. Custom foam fabrication ensures a better fit, higher durability, and industry-specific compliance—helping reduce product damage, returns, and replacement costs.
Custom foam packaging solutions are specially designed inserts that keep your products safe during shipping and storage. Instead of using one-size-fits-all packaging, custom foam fabrication ensures the foam is cut to perfectly fit your product, giving it the best protection possible.
Standard packaging often leaves space, which can cause products to shift and break. With custom foam fabrication, your items are snugly fitted, protected from shocks and drops, and look more professional when customers unbox them.
It starts with understanding your product and its packaging needs. From there, a custom foam fabricator designs the insert, chooses the right foam material, and uses advanced foam cutting services like CNC or waterjet cutting to create a precise fit.
Businesses across many industries use foam packaging solutions from electronics and medical devices to automotive parts, aerospace equipment, and even retail products. If your product is fragile, high-value, or needs a premium presentation, custom foam is a great choice.
Absolutely. Beyond just protecting your items, custom foam services can add a premium look with custom colors, layouts, and finishes. Many brands use custom cut foam packaging to enhance their unboxing experience and strengthen their brand image.
Look for a custom foam fabricator with proven experience, the right equipment for foam cutting services, and the ability to work across different industries. A trusted fabricator will guide you on material selection and design so you get the best protection and presentation.
Yes, many foam packaging solutions now use recyclable and eco-friendly materials. Depending on your needs, you can choose foams that are durable, reusable, and less harmful to the environment.
Definitely. Whether you need just a few prototypes or thousands of units, custom foam cutting services can scale to match your requirements. This flexibility is great for businesses testing new products as well as those shipping in bulk.
Since custom cut foam packaging is tailored to your product, it prevents movement inside the box and absorbs impact during transit. This lowers the risk of returns, replacements, and unhappy customers.
Ready to get started?
We're ready to deliver high quality custom designs and finished products for all of your project needs.